Poker Cards Box – Tuck Top & Tuck Bottom Packaging Guide
- William G.
- Jun 1
- 2 min read
This infographic provides a complete packaging specification for a Poker Cards Box designed with a Tuck Top & Tuck Bottom structure. It serves as a reference for designers, printers, and packaging manufacturers by illustrating the box layout, dimensions, material specifications, and assembly details.
Overview
The box is designed to hold a standard deck of poker cards and is produced using 300gsm Artcard material with full-color CMYK printing. For enhanced durability and a premium appearance, matte lamination is recommended as the finishing option.
Printing & Material
Material: 300gsm Artcard
Printing: Full Color (CMYK)
Finishing: Matte Lamination (Recommended)
Material Thickness: Approximately 0.36 mm
The use of artcard provides a smooth, high-quality print surface while maintaining sufficient rigidity for card packaging.
Open Size (Flat Layout)
The left section of the infographic shows the box in its unfolded form before assembly. This die-line layout indicates where artwork, logos, text, and graphics should be placed.
Open Dimensions
Open Width: 200 mm
Open Height: 262 mm
Panel Breakdown
The box consists of several panels that fold together during assembly:
Panel | Dimension |
Side Panel | 22 mm |
Front Panel | 67 mm |
Side Panel | 22 mm |
Back Panel | 67 mm |
Glue Side Panel | 22 mm |
Flap Dimensions
Flap Type | Size |
Top Tuck Flap | 32 mm |
Bottom Tuck Flap | 32 mm |
Dust Flap | 12 mm |
Bottom Tuck Flap | 32 mm |
The red dashed lines indicate fold and crease locations that guide the assembly process.
Close Size (Assembled Box)
The right side of the infographic displays the finished box after folding and assembly.
Final Box Dimensions
Height: 92 mm
Width: 67 mm
Depth: 22 mm
These dimensions are designed to accommodate a standard deck of poker playing cards comfortably while maintaining a compact retail-friendly form factor.
Box Structure
Tuck Top Closure
The upper flap folds into the box, creating a secure opening and closing mechanism.
Tuck Bottom Closure
The bottom flap is similarly tucked into place, allowing the box to be assembled without requiring a separate lid.
This design is widely used in:
Playing card packaging
Trading card decks
Collectible card games
Small retail products
Suggested Internal Size
The infographic specifies the recommended internal dimensions for fitting standard poker cards:
Internal Measurement | Size |
Height | 92 mm |
Width | 67 mm |
Depth | 22 mm |
These dimensions ensure the cards fit securely while minimizing movement inside the box.
Key Features
The packaging offers several practical benefits:
Tuck Top Closure
Tuck Bottom Closure
Strong and smooth surface
Professional retail presentation
Suitable for standard-size poker cards
High-quality full-color printing capability
Manufacturing Notes
Several important production guidelines are included:
All measurements are provided in millimeters (mm).
Open size dimensions include all panels, flaps, and glue tabs.
Actual finished sizes may vary slightly due to manufacturing tolerances of ±1 mm.
Scoring (creasing) before folding is recommended for cleaner folds and better assembly.
Summary
This infographic acts as a complete production blueprint for a Tuck Top & Tuck Bottom Poker Cards Box. It clearly illustrates the flat die-line layout, assembled box dimensions, panel structure, material specifications, and closure mechanisms. The design combines efficient manufacturing with a premium presentation, making it an ideal packaging solution for standard poker card decks and similar card-based products.




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