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More Than Just A Printing Company

Poker Cards Box – Tuck Top & Tuck Bottom Packaging Guide

This infographic provides a complete packaging specification for a Poker Cards Box designed with a Tuck Top & Tuck Bottom structure. It serves as a reference for designers, printers, and packaging manufacturers by illustrating the box layout, dimensions, material specifications, and assembly details.


Overview

The box is designed to hold a standard deck of poker cards and is produced using 300gsm Artcard material with full-color CMYK printing. For enhanced durability and a premium appearance, matte lamination is recommended as the finishing option.

Printing & Material

  • Material: 300gsm Artcard

  • Printing: Full Color (CMYK)

  • Finishing: Matte Lamination (Recommended)

  • Material Thickness: Approximately 0.36 mm

The use of artcard provides a smooth, high-quality print surface while maintaining sufficient rigidity for card packaging.


Open Size (Flat Layout)

The left section of the infographic shows the box in its unfolded form before assembly. This die-line layout indicates where artwork, logos, text, and graphics should be placed.

Open Dimensions

  • Open Width: 200 mm

  • Open Height: 262 mm

Panel Breakdown


The box consists of several panels that fold together during assembly:

Panel

Dimension

Side Panel

22 mm

Front Panel

67 mm

Side Panel

22 mm

Back Panel

67 mm

Glue Side Panel

22 mm

Flap Dimensions

Flap Type

Size

Top Tuck Flap

32 mm

Bottom Tuck Flap

32 mm

Dust Flap

12 mm

Bottom Tuck Flap

32 mm

The red dashed lines indicate fold and crease locations that guide the assembly process.


Close Size (Assembled Box)

The right side of the infographic displays the finished box after folding and assembly.

Final Box Dimensions

  • Height: 92 mm

  • Width: 67 mm

  • Depth: 22 mm

These dimensions are designed to accommodate a standard deck of poker playing cards comfortably while maintaining a compact retail-friendly form factor.


Box Structure

Tuck Top Closure

The upper flap folds into the box, creating a secure opening and closing mechanism.

Tuck Bottom Closure

The bottom flap is similarly tucked into place, allowing the box to be assembled without requiring a separate lid.

This design is widely used in:

  • Playing card packaging

  • Trading card decks

  • Collectible card games

  • Small retail products


Suggested Internal Size

The infographic specifies the recommended internal dimensions for fitting standard poker cards:

Internal Measurement

Size

Height

92 mm

Width

67 mm

Depth

22 mm

These dimensions ensure the cards fit securely while minimizing movement inside the box.


Key Features

The packaging offers several practical benefits:

  • Tuck Top Closure

  • Tuck Bottom Closure

  • Strong and smooth surface

  • Professional retail presentation

  • Suitable for standard-size poker cards

  • High-quality full-color printing capability


Manufacturing Notes

Several important production guidelines are included:

  • All measurements are provided in millimeters (mm).

  • Open size dimensions include all panels, flaps, and glue tabs.

  • Actual finished sizes may vary slightly due to manufacturing tolerances of ±1 mm.

  • Scoring (creasing) before folding is recommended for cleaner folds and better assembly.


Summary

This infographic acts as a complete production blueprint for a Tuck Top & Tuck Bottom Poker Cards Box. It clearly illustrates the flat die-line layout, assembled box dimensions, panel structure, material specifications, and closure mechanisms. The design combines efficient manufacturing with a premium presentation, making it an ideal packaging solution for standard poker card decks and similar card-based products.



 
 
 

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